BUG#46166

Merging to latest mysql-5.1-bugteam.

mysql-test/include/io_thd_fault_injection.inc

+#
+#  Takes the flag as an argument:
+#  -- let $io_thd_injection_fault_flag=+d,fault_injection_new_file_rotate_event
+#  -- source include/io_thd_fault_injection.inc
+#
+
+SET @old_debug=@@global.debug;
+-- disable_warnings
+-- source include/stop_slave.inc 
+-- enable_warnings
+-- eval SET GLOBAL debug="+d,$io_thd_injection_fault_flag"
+
+START SLAVE io_thread;
+-- source include/wait_for_slave_io_to_stop.inc
+-- source include/wait_for_slave_io_error.inc
+
+-- eval SET GLOBAL debug="-d,$io_thd_injection_fault_flag"
+SET GLOBAL debug=@old_debug;
+
+# restart because slave is in bad shape
+-- source include/restart_mysqld.inc

mysql-test/include/restart_mysqld.inc

 
 # Write file to make mysql-test-run.pl expect the "crash", but don't start
 # it until it's told to
---exec echo "wait" > $MYSQLTEST_VARDIR/tmp/mysqld.1.expect
+--let $_server_id= `SELECT @@server_id`
+--let $_expect_file_name= $MYSQLTEST_VARDIR/tmp/mysqld.$_server_id.expect
+--exec echo "wait" > $_expect_file_name
 
 # Send shutdown to the connected server and give
 # it 10 seconds to die before zapping it
 shutdown_server 10;
 
 # Write file to make mysql-test-run.pl start up the server again
---exec echo "restart" > $MYSQLTEST_VARDIR/tmp/mysqld.1.expect
+--exec echo "restart" > $_expect_file_name
 
 # Turn on reconnect
 --enable_reconnect

mysql-test/suite/binlog/r/binlog_index.result

@@ -2,7 +2,9 @@ call mtr.add_suppression('Attempting backtrace');
 call mtr.add_suppression('MSYQL_BIN_LOG::purge_logs failed to process registered files that would be purged.');
 call mtr.add_suppression('MSYQL_BIN_LOG::open failed to sync the index file');
 call mtr.add_suppression('Turning logging off for the whole duration of the MySQL server process.');
+call mtr.add_suppression('Could not open .*');
 call mtr.add_suppression('MSYQL_BIN_LOG::purge_logs failed to clean registers before purging logs.');
+RESET MASTER;
 flush logs;
 flush logs;
 flush logs;
@@ -116,11 +118,31 @@ master-bin.000011
 # This should put the server in unsafe state and stop
 # accepting any command. If we inject a fault at this
 # point and continue the execution the server crashes.
-# Besides the flush command does not report an error.
 #
+SET @index=LOAD_FILE('MYSQLTEST_VARDIR/mysqld.1/data//master-bin.index');
+SELECT @index;
+@index
+master-bin.000006
+master-bin.000007
+master-bin.000008
+master-bin.000009
+master-bin.000010
+master-bin.000011
+
 # fault_injection_registering_index
 SET SESSION debug="+d,fault_injection_registering_index";
 flush logs;
+ERROR HY000: Can't open file: './master-bin.000012' (errno: 1)
+SET @index=LOAD_FILE('MYSQLTEST_VARDIR/mysqld.1/data//master-bin.index');
+SELECT @index;
+@index
+master-bin.000006
+master-bin.000007
+master-bin.000008
+master-bin.000009
+master-bin.000010
+master-bin.000011
+
 SET @index=LOAD_FILE('MYSQLTEST_VARDIR/mysqld.1/data//master-bin.index');
 SELECT @index;
 @index
@@ -135,6 +157,18 @@ master-bin.000012
 # fault_injection_updating_index
 SET SESSION debug="+d,fault_injection_updating_index";
 flush logs;
+ERROR HY000: Can't open file: './master-bin.000013' (errno: 1)
+SET @index=LOAD_FILE('MYSQLTEST_VARDIR/mysqld.1/data//master-bin.index');
+SELECT @index;
+@index
+master-bin.000006
+master-bin.000007
+master-bin.000008
+master-bin.000009
+master-bin.000010
+master-bin.000011
+master-bin.000012
+
 SET @index=LOAD_FILE('MYSQLTEST_VARDIR/mysqld.1/data//master-bin.index');
 SELECT @index;
 @index

mysql-test/suite/binlog/t/binlog_index.test

@@ -10,9 +10,12 @@ call mtr.add_suppression('Attempting backtrace');
 call mtr.add_suppression('MSYQL_BIN_LOG::purge_logs failed to process registered files that would be purged.');
 call mtr.add_suppression('MSYQL_BIN_LOG::open failed to sync the index file');
 call mtr.add_suppression('Turning logging off for the whole duration of the MySQL server process.');
+call mtr.add_suppression('Could not open .*');
 call mtr.add_suppression('MSYQL_BIN_LOG::purge_logs failed to clean registers before purging logs.');
 let $old=`select @@debug`;
 
+RESET MASTER;
+
 let $MYSQLD_DATADIR= `select @@datadir`;
 let $INDEX=$MYSQLD_DATADIR/master-bin.index;
 
@@ -205,12 +208,25 @@ SELECT @index;
 --echo # This should put the server in unsafe state and stop
 --echo # accepting any command. If we inject a fault at this
 --echo # point and continue the execution the server crashes.
---echo # Besides the flush command does not report an error.
 --echo #
 
+--chmod 0644 $INDEX
+-- replace_result $MYSQLTEST_VARDIR MYSQLTEST_VARDIR
+-- eval SET @index=LOAD_FILE('$index')
+-- replace_regex /\.[\\\/]master/master/
+SELECT @index;
+
 --echo # fault_injection_registering_index
 SET SESSION debug="+d,fault_injection_registering_index";
+-- error ER_CANT_OPEN_FILE
 flush logs;
+
+--chmod 0644 $INDEX
+-- replace_result $MYSQLTEST_VARDIR MYSQLTEST_VARDIR
+-- eval SET @index=LOAD_FILE('$index')
+-- replace_regex /\.[\\\/]master/master/
+SELECT @index;
+
 --source include/restart_mysqld.inc
 
 --chmod 0644 $INDEX
@@ -221,7 +237,15 @@ SELECT @index;
 
 --echo # fault_injection_updating_index
 SET SESSION debug="+d,fault_injection_updating_index";
+-- error ER_CANT_OPEN_FILE
 flush logs;
+
+--chmod 0644 $INDEX
+-- replace_result $MYSQLTEST_VARDIR MYSQLTEST_VARDIR
+-- eval SET @index=LOAD_FILE('$index')
+-- replace_regex /\.[\\\/]master/master/
+SELECT @index;
+
 --source include/restart_mysqld.inc
 
 --chmod 0644 $INDEX

mysql-test/suite/rpl/r/rpl_binlog_errors.result

+stop slave;
+drop table if exists t1,t2,t3,t4,t5,t6,t7,t8,t9;
+reset master;
+reset slave;
+drop table if exists t1,t2,t3,t4,t5,t6,t7,t8,t9;
+start slave;
+#######################################################################
+####################### PART 1: MASTER TESTS ##########################
+#######################################################################
+include/stop_slave.inc
+call mtr.add_suppression("Can't generate a unique log-filename");
+call mtr.add_suppression("Writing one row to the row-based binary log failed.*");
+call mtr.add_suppression("Error writing file .*");
+SET @old_debug= @@global.debug;
+SELECT repeat('x',8192) INTO OUTFILE 'MYSQLTEST_VARDIR/tmp/bug_46166.data';
+SELECT repeat('x',10) INTO OUTFILE 'MYSQLTEST_VARDIR/tmp/bug_46166-2.data';
+RESET MASTER;
+###################### TEST #1
+FLUSH LOGS;
+# assert: must show two binlogs
+show binary logs;
+Log_name	File_size
+master-bin.000001	#
+master-bin.000002	#
+###################### TEST #2
+RESET MASTER;
+SET GLOBAL debug="+d,error_unique_log_filename";
+FLUSH LOGS;
+ERROR HY000: Can't generate a unique log-filename master-bin.(1-999)
+
+# assert: must show one binlog
+show binary logs;
+Log_name	File_size
+master-bin.000001	#
+SET GLOBAL debug="";
+RESET MASTER;
+###################### TEST #3
+CREATE TABLE t1 (a int);
+CREATE TABLE t2 (a TEXT) Engine=InnoDB;
+CREATE TABLE t4 (a TEXT);
+INSERT INTO t1 VALUES (1);
+RESET MASTER;
+LOAD DATA INFILE 'MYSQLTEST_VARDIR/tmp/bug_46166.data' INTO TABLE t2;
+# assert: must show two binlog
+show binary logs;
+Log_name	File_size
+master-bin.000001	#
+master-bin.000002	#
+SET GLOBAL debug="-d,error_unique_log_filename";
+DELETE FROM t2;
+RESET MASTER;
+###################### TEST #4
+SET GLOBAL debug="+d,error_unique_log_filename";
+LOAD DATA INFILE 'MYSQLTEST_VARDIR/tmp/bug_46166.data' INTO TABLE t2;
+ERROR HY000: Can't generate a unique log-filename master-bin.(1-999)
+
+# assert: must show one entry
+SELECT count(*) FROM t2;
+count(*)
+1
+SET GLOBAL debug="-d,error_unique_log_filename";
+DELETE FROM t2;
+RESET MASTER;
+###################### TEST #5
+SET GLOBAL debug="+d,error_unique_log_filename";
+LOAD DATA INFILE 'MYSQLTEST_VARDIR/tmp/bug_46166-2.data' INTO TABLE t2;
+# assert: must show one entry
+SELECT count(*) FROM t2;
+count(*)
+1
+SET GLOBAL debug="-d,error_unique_log_filename";
+DELETE FROM t2;
+RESET MASTER;
+###################### TEST #6
+SET GLOBAL debug="+d,error_unique_log_filename";
+SET AUTOCOMMIT=0;
+INSERT INTO t2 VALUES ('muse');
+LOAD DATA INFILE 'MYSQLTEST_VARDIR/tmp/bug_46166.data' INTO TABLE t2;
+INSERT INTO t2 VALUES ('muse');
+COMMIT;
+ERROR HY000: Can't generate a unique log-filename master-bin.(1-999)
+
+# assert: must show three entries
+SELECT count(*) FROM t2;
+count(*)
+3
+SET AUTOCOMMIT= 1;
+SET GLOBAL debug="-d,error_unique_log_filename";
+DELETE FROM t2;
+RESET MASTER;
+###################### TEST #7
+SET GLOBAL debug="+d,error_unique_log_filename";
+SELECT count(*) FROM t4;
+count(*)
+0
+LOAD DATA INFILE 'MYSQLTEST_VARDIR/tmp/bug_46166.data' INTO TABLE t4;
+ERROR HY000: Can't generate a unique log-filename master-bin.(1-999)
+
+# assert: must show 1 entry
+SELECT count(*) FROM t4;
+count(*)
+1
+### check that the incident event is written to the current log
+SET GLOBAL debug="-d,error_unique_log_filename";
+FLUSH LOGS;
+SHOW BINLOG EVENTS IN 'BINLOG_FILE' FROM <binlog_start> LIMIT 1;
+Log_name	Pos	Event_type	Server_id	End_log_pos	Info
+BINLOG_FILE	#	Incident	#	#	#1 (LOST_EVENTS)
+DELETE FROM t4;
+RESET MASTER;
+###################### TEST #8
+SET GLOBAL debug="+d,error_unique_log_filename";
+# must show 0 entries
+SELECT count(*) FROM t4;
+count(*)
+0
+SELECT count(*) FROM t2;
+count(*)
+0
+LOAD DATA INFILE 'MYSQLTEST_VARDIR/tmp/bug_46166.data' INTO TABLE t4;
+ERROR HY000: Can't generate a unique log-filename master-bin.(1-999)
+
+LOAD DATA INFILE 'MYSQLTEST_VARDIR/tmp/bug_46166.data' INTO TABLE t2;
+ERROR HY000: Can't generate a unique log-filename master-bin.(1-999)
+
+INSERT INTO t2 VALUES ('aaa'), ('bbb'), ('ccc');
+ERROR HY000: Can't generate a unique log-filename master-bin.(1-999)
+
+# INFO: Count(*) Before Offending DELETEs
+# assert: must show 1 entry
+SELECT count(*) FROM t4;
+count(*)
+1
+# assert: must show 4 entries
+SELECT count(*) FROM t2;
+count(*)
+4
+DELETE FROM t4;
+ERROR HY000: Can't generate a unique log-filename master-bin.(1-999)
+
+DELETE FROM t2;
+ERROR HY000: Can't generate a unique log-filename master-bin.(1-999)
+
+# INFO: Count(*) After Offending DELETEs
+# assert: must show zero entries
+SELECT count(*) FROM t4;
+count(*)
+0
+SELECT count(*) FROM t2;
+count(*)
+0
+SET GLOBAL debug="-d,error_unique_log_filename";
+###################### TEST #9
+SET GLOBAL debug="+d,error_unique_log_filename";
+SET SQL_LOG_BIN=0;
+INSERT INTO t2 VALUES ('aaa'), ('bbb'), ('ccc'), ('ddd');
+INSERT INTO t4 VALUES ('eee'), ('fff'), ('ggg'), ('hhh');
+# assert: must show four entries
+SELECT count(*) FROM t2;
+count(*)
+4
+SELECT count(*) FROM t4;
+count(*)
+4
+DELETE FROM t2;
+DELETE FROM t4;
+# assert: must show zero entries
+SELECT count(*) FROM t2;
+count(*)
+0
+SELECT count(*) FROM t4;
+count(*)
+0
+SET SQL_LOG_BIN=1;
+SET GLOBAL debug="-d,error_unique_log_filename";
+###################### TEST #10
+call mtr.add_suppression("MSYQL_BIN_LOG::open failed to sync the index file.");
+call mtr.add_suppression("Could not open .*");
+RESET MASTER;
+SHOW WARNINGS;
+Level	Code	Message
+SET GLOBAL debug="+d,fault_injection_registering_index";
+FLUSH LOGS;
+ERROR HY000: Can't open file: './master-bin.000002' (errno: 1)
+SET GLOBAL debug="-d,fault_injection_registering_index";
+SHOW BINARY LOGS;
+ERROR HY000: You are not using binary logging
+CREATE TABLE t5 (a INT);
+INSERT INTO t4 VALUES ('bbbbb');
+INSERT INTO t2 VALUES ('aaaaa');
+DELETE FROM t4;
+DELETE FROM t2;
+DROP TABLE t5;
+###################### TEST #11
+SET GLOBAL debug="+d,fault_injection_openning_index";
+FLUSH LOGS;
+ERROR HY000: Can't open file: './master-bin.index' (errno: 1)
+SET GLOBAL debug="-d,fault_injection_openning_index";
+RESET MASTER;
+ERROR HY000: Binlog closed, cannot RESET MASTER
+CREATE TABLE t5 (a INT);
+INSERT INTO t4 VALUES ('bbbbb');
+INSERT INTO t2 VALUES ('aaaaa');
+DELETE FROM t4;
+DELETE FROM t2;
+DROP TABLE t5;
+###################### TEST #12
+SET GLOBAL debug="+d,fault_injection_new_file_rotate_event";
+FLUSH LOGS;
+ERROR HY000: Can't open file: 'master-bin' (errno: 0)
+SET GLOBAL debug="-d,fault_injection_new_file_rotate_event";
+RESET MASTER;
+ERROR HY000: Binlog closed, cannot RESET MASTER
+CREATE TABLE t5 (a INT);
+INSERT INTO t4 VALUES ('bbbbb');
+INSERT INTO t2 VALUES ('aaaaa');
+DELETE FROM t4;
+DELETE FROM t2;
+DROP TABLE t5;
+SET GLOBAL debug= @old_debug;
+DROP TABLE t1, t2, t4;
+RESET MASTER;
+include/start_slave.inc
+#######################################################################
+####################### PART 2: SLAVE TESTS ###########################
+#######################################################################
+stop slave;
+drop table if exists t1,t2,t3,t4,t5,t6,t7,t8,t9;
+reset master;
+reset slave;
+drop table if exists t1,t2,t3,t4,t5,t6,t7,t8,t9;
+start slave;
+call mtr.add_suppression("Slave I/O: Relay log write failure: could not queue event from master.*");
+call mtr.add_suppression("Error writing file .*");
+call mtr.add_suppression("Could not open .*");
+call mtr.add_suppression("MSYQL_BIN_LOG::open failed to sync the index file.");
+call mtr.add_suppression("Can't generate a unique log-filename .*");
+###################### TEST #13
+SET @old_debug=@@global.debug;
+include/stop_slave.inc
+SET GLOBAL debug="+d,error_unique_log_filename";
+START SLAVE io_thread;
+Last_IO_Error = Relay log write failure: could not queue event from master
+SET GLOBAL debug="-d,error_unique_log_filename";
+SET GLOBAL debug=@old_debug;
+###################### TEST #14
+SET @old_debug=@@global.debug;
+include/stop_slave.inc
+SET GLOBAL debug="+d,fault_injection_new_file_rotate_event";
+START SLAVE io_thread;
+Last_IO_Error = Relay log write failure: could not queue event from master
+SET GLOBAL debug="-d,fault_injection_new_file_rotate_event";
+SET GLOBAL debug=@old_debug;
+###################### TEST #15
+SET @old_debug=@@global.debug;
+include/stop_slave.inc
+SET GLOBAL debug="+d,fault_injection_registering_index";
+START SLAVE io_thread;
+Last_IO_Error = Relay log write failure: could not queue event from master
+SET GLOBAL debug="-d,fault_injection_registering_index";
+SET GLOBAL debug=@old_debug;
+###################### TEST #16
+SET @old_debug=@@global.debug;
+include/stop_slave.inc
+SET GLOBAL debug="+d,fault_injection_openning_index";
+START SLAVE io_thread;
+Last_IO_Error = Relay log write failure: could not queue event from master
+SET GLOBAL debug="-d,fault_injection_openning_index";
+SET GLOBAL debug=@old_debug;
+include/stop_slave.inc
+SET GLOBAL debug=@old_debug;
+RESET SLAVE;
+RESET MASTER;
+include/start_slave.inc

mysql-test/suite/rpl/t/rpl_binlog_errors-master.opt

+--max_binlog_size=4096

sql/handler.cc

@@ -1192,7 +1192,11 @@ int ha_commit_trans(THD *thd, bool all)
     error=ha_commit_one_phase(thd, all) ? (cookie ? 2 : 1) : 0;
     DBUG_EXECUTE_IF("crash_commit_before_unlog", DBUG_SUICIDE(););
     if (cookie)
-      tc_log->unlog(cookie, xid);
+      if(tc_log->unlog(cookie, xid))
+      {
+        error= 2;
+        goto end;
+      }
     DBUG_EXECUTE_IF("crash_commit_after", DBUG_SUICIDE(););
 end:
     if (rw_trans)

sql/log.h

@@ -39,7 +39,7 @@ class TC_LOG
   virtual int open(const char *opt_name)=0;
   virtual void close()=0;
   virtual int log_xid(THD *thd, my_xid xid)=0;
-  virtual void unlog(ulong cookie, my_xid xid)=0;
+  virtual int unlog(ulong cookie, my_xid xid)=0;
 };
 
 class TC_LOG_DUMMY: public TC_LOG // use it to disable the logging
@@ -49,7 +49,7 @@ public:
   int open(const char *opt_name)        { return 0; }
   void close()                          { }
   int log_xid(THD *thd, my_xid xid)         { return 1; }
-  void unlog(ulong cookie, my_xid xid)  { }
+  int unlog(ulong cookie, my_xid xid)  { return 0; }
 };
 
 #ifdef HAVE_MMAP
@@ -94,7 +94,7 @@ class TC_LOG_MMAP: public TC_LOG
   int open(const char *opt_name);
   void close();
   int log_xid(THD *thd, my_xid xid);
-  void unlog(ulong cookie, my_xid xid);
+  int unlog(ulong cookie, my_xid xid);
   int recover();
 
   private:
@@ -283,8 +283,8 @@ class MYSQL_BIN_LOG: public TC_LOG, private MYSQL_LOG
     new_file() is locking. new_file_without_locking() does not acquire
     LOCK_log.
   */
-  void new_file_without_locking();
-  void new_file_impl(bool need_lock);
+  int new_file_without_locking();
+  int new_file_impl(bool need_lock);
 
 public:
   MYSQL_LOG::generate_name;
@@ -314,7 +314,7 @@ public:
   int open(const char *opt_name);
   void close();
   int log_xid(THD *thd, my_xid xid);
-  void unlog(ulong cookie, my_xid xid);
+  int unlog(ulong cookie, my_xid xid);
   int recover(IO_CACHE *log, Format_description_log_event *fdle);
 #if !defined(MYSQL_CLIENT)
   int flush_and_set_pending_rows_event(THD *thd, Rows_log_event* event);
@@ -354,7 +354,7 @@ public:
   bool open_index_file(const char *index_file_name_arg,
                        const char *log_name, bool need_mutex);
   /* Use this to start writing a new log file */
-  void new_file();
+  int new_file();
 
   void reset_gathered_updates(THD *thd);
   bool write(Log_event* event_info); // binary log write
@@ -379,7 +379,7 @@ public:
   void make_log_name(char* buf, const char* log_ident);
   bool is_active(const char* log_file_name);
   int update_log_index(LOG_INFO* linfo, bool need_update_threads);
-  void rotate_and_purge(uint flags);
+  int rotate_and_purge(uint flags);
   bool flush_and_sync();
   int purge_logs(const char *to_log, bool included,
                  bool need_mutex, bool need_update_threads,

sql/mysql_priv.h

@@ -1088,7 +1088,7 @@ uint cached_table_definitions(void);
 void kill_mysql(void);
 void close_connection(THD *thd, uint errcode, bool lock);
 bool reload_acl_and_cache(THD *thd, ulong options, TABLE_LIST *tables, 
-                          bool *write_to_binlog);
+                          int *write_to_binlog);
 #ifndef NO_EMBEDDED_ACCESS_CHECKS
 bool check_access(THD *thd, ulong access, const char *db, ulong *save_priv,
 		  bool no_grant, bool no_errors, bool schema_db);

sql/mysqld.cc

@@ -2839,7 +2839,7 @@ pthread_handler_t signal_hand(void *arg __attribute__((unused)))
     case SIGHUP:
       if (!abort_loop)
       {
-        bool not_used;
+        int not_used;
 	mysql_print_status();		// Print some debug info
 	reload_acl_and_cache((THD*) 0,
 			     (REFRESH_LOG | REFRESH_TABLES | REFRESH_FAST |

sql/rpl_injector.cc

@@ -229,8 +229,7 @@ int injector::record_incident(THD *thd, Incident incident)
   Incident_log_event ev(thd, incident);
   if (int error= mysql_bin_log.write(&ev))
     return error;
-  mysql_bin_log.rotate_and_purge(RP_FORCE_ROTATE);
-  return 0;
+  return mysql_bin_log.rotate_and_purge(RP_FORCE_ROTATE);
 }
 
 int injector::record_incident(THD *thd, Incident incident, LEX_STRING const message)
@@ -238,6 +237,5 @@ int injector::record_incident(THD *thd, Incident incident, LEX_STRING const mess
   Incident_log_event ev(thd, incident, message);
   if (int error= mysql_bin_log.write(&ev))
     return error;
-  mysql_bin_log.rotate_and_purge(RP_FORCE_ROTATE);
-  return 0;
+  return mysql_bin_log.rotate_and_purge(RP_FORCE_ROTATE);
 }

sql/slave.cc

@@ -3398,8 +3398,7 @@ static int process_io_rotate(Master_info *mi, Rotate_log_event *rev)
     Rotate the relay log makes binlog format detection easier (at next slave
     start or mysqlbinlog)
   */
-  rotate_relay_log(mi); /* will take the right mutexes */
-  DBUG_RETURN(0);
+  DBUG_RETURN(rotate_relay_log(mi) /* will take the right mutexes */);
 }
 
 /*
@@ -4482,10 +4481,11 @@ err:
   is void).
 */
 
-void rotate_relay_log(Master_info* mi)
+int rotate_relay_log(Master_info* mi)
 {
   DBUG_ENTER("rotate_relay_log");
   Relay_log_info* rli= &mi->rli;
+  int error= 0;
 
   /* We don't lock rli->run_lock. This would lead to deadlocks. */
   pthread_mutex_lock(&mi->run_lock);
@@ -4501,7 +4501,8 @@ void rotate_relay_log(Master_info* mi)
   }
 
   /* If the relay log is closed, new_file() will do nothing. */
-  rli->relay_log.new_file();
+  if ((error= rli->relay_log.new_file()))
+    goto end;
 
   /*
     We harvest now, because otherwise BIN_LOG_HEADER_SIZE will not immediately
@@ -4519,7 +4520,7 @@ void rotate_relay_log(Master_info* mi)
   rli->relay_log.harvest_bytes_written(&rli->log_space_total);
 end:
   pthread_mutex_unlock(&mi->run_lock);
-  DBUG_VOID_RETURN;
+  DBUG_RETURN(error);
 }
 
 

sql/slave.h

@@ -189,7 +189,7 @@ int purge_relay_logs(Relay_log_info* rli, THD *thd, bool just_reset,
 		     const char** errmsg);
 void set_slave_thread_options(THD* thd);
 void set_slave_thread_default_charset(THD *thd, Relay_log_info const *rli);
-void rotate_relay_log(Master_info* mi);
+int rotate_relay_log(Master_info* mi);
 int apply_event_and_update_pos(Log_event* ev, THD* thd, Relay_log_info* rli);
 
 pthread_handler_t handle_slave_io(void *arg);

sql/sql_load.cc

@@ -567,6 +567,13 @@ int mysql_load(THD *thd,sql_exchange *ex,TABLE_LIST *table_list,
                                                   transactional_table,
                                                   errcode);
       }
+
+      /*
+        Flushing the IO CACHE while writing the execute load query log event
+        may result in error (for instance, because the max_binlog_size has been 
+        reached, and rotation of the binary log failed).
+      */
+      error= error || mysql_bin_log.get_log_file()->error;
     }
     if (error)
       goto err;

sql/sql_parse.cc

@@ -1474,7 +1474,7 @@ bool dispatch_command(enum enum_server_command command, THD *thd,
 #endif
   case COM_REFRESH:
   {
-    bool not_used;
+    int not_used;
     status_var_increment(thd->status_var.com_stat[SQLCOM_FLUSH]);
     ulong options= (ulong) (uchar) packet[0];
     if (check_global_access(thd,RELOAD_ACL))
@@ -3227,7 +3227,11 @@ end_with_restore_list:
       {
         Incident_log_event ev(thd, incident);
         (void) mysql_bin_log.write(&ev);        /* error is ignored */
-        mysql_bin_log.rotate_and_purge(RP_FORCE_ROTATE);
+        if (mysql_bin_log.rotate_and_purge(RP_FORCE_ROTATE))
+        {
+          res= 1;
+          break;
+        }
       }
       DBUG_PRINT("debug", ("Just after generate_incident()"));
     }
@@ -4051,7 +4055,7 @@ end_with_restore_list:
     lex->no_write_to_binlog= 1;
   case SQLCOM_FLUSH:
   {
-    bool write_to_binlog;
+    int write_to_binlog;
     if (check_global_access(thd,RELOAD_ACL))
       goto error;
 
@@ -4068,11 +4072,21 @@ end_with_restore_list:
       /*
         Presumably, RESET and binlog writing doesn't require synchronization
       */
-      if (!lex->no_write_to_binlog && write_to_binlog)
+
+      if (write_to_binlog > 0)  // we should write
       { 
-        if ((res= write_bin_log(thd, FALSE, thd->query(), thd->query_length())))
-          break;
+        if (!lex->no_write_to_binlog)
+          res= write_bin_log(thd, FALSE, thd->query(), thd->query_length());
+      } else if (write_to_binlog < 0) 
+      {
+        /* 
+           We should not write, but rather report error because 
+           reload_acl_and_cache binlog interactions failed 
+         */
+        res= 1;
       } 
+
+      if (!res)
         my_ok(thd);
     } 
     
@@ -6855,7 +6869,10 @@ void add_join_natural(TABLE_LIST *a, TABLE_LIST *b, List<String> *using_fields,
   @param thd Thread handler (can be NULL!)
   @param options What should be reset/reloaded (tables, privileges, slave...)
   @param tables Tables to flush (if any)
-  @param write_to_binlog True if we can write to the binlog.
+  @param write_to_binlog < 0 if there was an error while interacting with the binary log inside
+                         reload_acl_and_cache, 
+                         0 if we should not write to the binary log, 
+                         > 0 if we can write to the binlog.
                
   @note Depending on 'options', it may be very bad to write the
     query to the binlog (e.g. FLUSH SLAVE); this is a
@@ -6869,11 +6886,11 @@ void add_join_natural(TABLE_LIST *a, TABLE_LIST *b, List<String> *using_fields,
 */
 
 bool reload_acl_and_cache(THD *thd, ulong options, TABLE_LIST *tables,
-                          bool *write_to_binlog)
+                          int *write_to_binlog)
 {
   bool result=0;
   select_errors=0;				/* Write if more errors */
-  bool tmp_write_to_binlog= 1;
+  int tmp_write_to_binlog= *write_to_binlog= 1;
 
   DBUG_ASSERT(!thd || !thd->in_sub_stmt);
 
@@ -6936,12 +6953,16 @@ bool reload_acl_and_cache(THD *thd, ulong options, TABLE_LIST *tables,
     tmp_write_to_binlog= 0;
     if( mysql_bin_log.is_open() )
     {
-      mysql_bin_log.rotate_and_purge(RP_FORCE_ROTATE);
+      if (mysql_bin_log.rotate_and_purge(RP_FORCE_ROTATE))
+        *write_to_binlog= -1;
     }
 #ifdef HAVE_REPLICATION
+    int rotate_error= 0;
     pthread_mutex_lock(&LOCK_active_mi);
-    rotate_relay_log(active_mi);
+    rotate_error= rotate_relay_log(active_mi);
     pthread_mutex_unlock(&LOCK_active_mi);
+    if (rotate_error)
+      *write_to_binlog= -1;
 #endif
 
     /* flush slow and general logs */
@@ -7052,6 +7073,7 @@ bool reload_acl_and_cache(THD *thd, ulong options, TABLE_LIST *tables,
 #endif
  if (options & REFRESH_USER_RESOURCES)
    reset_mqh((LEX_USER *) NULL, 0);             /* purecov: inspected */
+ if (*write_to_binlog != -1)
    *write_to_binlog= tmp_write_to_binlog;
  /*
    If the query was killed then this function must fail.